FALCOAUTOMATION
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Mechanical engineer reviewing a detailed machine design beside partially assembled automation equipment

05CAPABILITIES / 05

Design decisions. Ready to build.

Falco develops machine architecture, layouts, models, drawings, tooling, and production documentation with manufacturing, controls, and field requirements in view.

Start a projectSee the scope
Starts with
Requirements
Develops
Machines & tooling
Released for
Build & integration

WHAT THE CAPABILITY CONNECTS

Built around the operating requirement.

Mechanical design connects the production requirement to everything that must be built, controlled, accessed, and maintained.

Falco begins by understanding the process and translating it into machine architecture, layouts, mechanisms, tooling, guarding, and physical interfaces.

Design reviews stay connected to controls, fabrication, assembly, testing, and installation so decisions are evaluated against the complete equipment lifecycle.

Front end
Concept & layout
Detail
Models & drawings
Equipment
Machines & tooling
Handoff
Released design

SERVICES & DELIVERABLES

Engineering that stays connected to execution.

Each phase adds the detail required to make the next decision with confidence.

01

Requirements definition

Translate production objectives, process constraints, interfaces, risks, and acceptance needs into an engineering basis.

02

Concept & architecture

Develop machine concepts, layouts, operating sequences, mechanisms, access, and preliminary interfaces.

03

Detailed design

Create 3D models, assemblies, tooling, guarding, purchased-component integration, and released drawings.

04

Build support

Resolve manufacturing and assembly questions, manage design changes, and carry intent into testing and deployment.

WHERE IT APPLIES

Mechanical scope across the equipment lifecycle.

The same engineering discipline applies to new machines, production cells, tooling, and changes to installed equipment.

New equipment

Machine architecture
Overall layout, function allocation, mechanisms, frame, guarding, and access.
Tooling & fixtures
Part location, gripping, assembly, inspection, and changeover elements.
Production interfaces
Operator interaction, conveyors, utilities, controls hardware, and adjacent equipment.

Existing equipment

Modifications
Engineer additions, revised tooling, guarding changes, or new production functions.
Modernization support
Coordinate physical changes required for controls, sensors, robots, or data upgrades.
Field resolution
Document installed conditions and develop practical corrections around production constraints.

HOW THE WORK MOVES

Resolve risk before it reaches the floor.

Engineering detail increases as the system moves from need to released design.

  1. 01

    Requirements

    Understand the product, operation, people, environment, interfaces, and acceptance criteria.

  2. 02

    Concept

    Compare approaches and establish the machine architecture, layout, sequence, and critical risks.

  3. 03

    Detail

    Complete models, calculations, drawings, bills of material, tooling, guarding, and integration details.

  4. 04

    Release & support

    Issue controlled documentation and support manufacturing, assembly, testing, and field changes.

See the complete project lifecycle

START WITH THE REQUIREMENT

Tell us what the equipment needs to do.

Bring Falco the process, constraint, or production objective. We will connect it to the right mechanical design & engineering scope and the disciplines required to deliver it.